Manufacturing

Blaine Construction’s manufacturing projects span the continental United States, and stretch even into Canada and Alaska.  From a retail distribution center in Portsmouth, Maine, to a drywall plant in the California desert, to an aluminum smelting facility in a remote area of British Columbia, Blaine has successfully built millions of square feet of industrial projects.  Whether it is a manufacturing facility, distribution center, warehouse, aircraft hangar, turbine hall or waste recovery project, Blaine Construction has the experienced staff to safely manage and construct your next project…on time, and within budget.

  • Shinhung Global Warehouse
    Shinhung Global Warehouse
  • McNeilus Steel Phases I & II
    McNeilus Steel Phases I & II

Shinhung Global Warehouse

Clarksville, TN

This CM project involved the construction of an 84,000 SF pre-engineered metal building warehouse and a 3,500 SF Hazmat Storage Building, including site work and utilities.

The project components included a conference room, guardhouse, lobby, and office space.

McNeilus Steel Phases I & II

Morristown, TN

Phase I: This CM project involved the construction of a 90,000 SF design/build pre-engineered metal building manufacturing plant, including 4,500 SF of office space, on a two-acre site. The project included site work, utilities, sidewalks, parking, and loading dock areas.

Phase II: This CM project involved the construction of a 95,000 SF design/build pre-engineered metal building addition to the existing manufacturing plant. The project included the construction of a new site loop road and stormwater detention pond.

The Morristown McNeilus Steel plant fabricates metal parts for local OEMs in the Southeast.
  • Cannon Automotive
    Cannon Automotive
  • Denso Athens DMAT
    Denso Athens DMAT

Cannon Automotive

Cleveland, TN

This metal stamping facility, serving the automotive industry, is the first facility constructed in the new Spring Branch Industrial Park in Cleveland, TN, and features a 220,000 SF manufacturing area. The project involved the fabrication and erection of a pre-engineered metal building with a standing seam roof and a combination of precast concrete panel and insulated metal panel walls.

The process foundations for this project included significant pits and trenches for presses and a furnace. Additionally, the building is equipped with four overhead bridge cranes.

The project also included approximately 14,000 SF of office space, constructed using masonry, conventional steel, TPO (thermoplastic polyolefin membrane) roofing, and storefront glass.

Denso Athens DMAT

Athens, TN

Multiple projects totaling over 500,000 SF have been completed by Blaine Construction Corporation in phases over a 12-year period at the Denso Facility in Athens, TN. Project highlights at this automotive parts manufacturer include an Oxygen Sensor Plant, Engine Test Stand Facility and a Catalytic Converter, KILN Production Facilty.
  • Denso Maryville
    Denso Maryville
  • Ardaugh Group
    Ardaugh Group

Denso Maryville

Maryville , TN

Multiple projects have been completed by Blaine Construction Corporation at the Denso Facility in Maryville, TN. Of the five projects for this state of the art automotive parts manufacturer, the most recent were a 127,000 SF expansion at the 201 Plant, and the 250,000 SF Plant 203.

Ardaugh Group Can Manufacturing Plant

Roanoke, VA

This 543,380 SF facility is a Design-Build project led by Blaine in which an existing distribution facility was transformed into a steel can manufacturing facility that will produce 2 billion cans per year.

Part of the building retrofit required that approximately 120,000 SF of slab be removed and replaced with a thicker reinforced slab that could support the requirements of the new manufacturing process. Along with Process related foundations and pits, a new 65,000 SF mezzanine was constructed within the building to support can conveyors, scrap conveyors, gas piping, compressed air, and 12 MW of power distributed to the manufacturing lines.  High end floor coatings, painting of steel, and color-coding of all piping will serve to reflect the high quality image of this food-grade facility.

In addition to the up fit of the existing building, the project included various site development improvements such as an oxidizer pad, chemical unloading and containment area, steel coil unloading pier, upgraded high voltage electrical service, upgraded water, natural gas and sewer services, and a new parking lot and sidewalks.
  • Melaleuca
    Melaleuca
  • SL America
    SL America

Melaleuca

Knoxville, TN

This project is a 230,000 SF manufacturing warehouse with an attached 20,000 SF office building and retail sales store. The warehouse building is constructed from tilt-up concrete panels with an eave height of forty five feet (each panel weighing over 100,000 lbs.). The office building façade is structural studs with brick and stone masonry. Two massive clock towers flank the employee’s entrance and sales store entrance. The building also includes a large viewing mezzanine which separates the warehouse and the sales office which allows customers to view their products being manufactured and packaged.

The project also includes new parking lots for the retail store, loading dock paving and truck access drives. The new facility also, adjoins their existing facility with a 365 foot long above ground conveyor tunnel. The Melaleuca project was constructed during ongoing operations of their existing facility without any disruptions or project delays.

SL America

Clinton, TN

The SL America Expansion is a fully sprinkled automotive parts manufacturing facility.  The expansion houses SL’s Exterior Lighting Process which produces parts for GM and Hyundai.  Four stairways provide access to the individual floors and five mezzanines. Construction of this facility also includes various site development improvements such as a new high voltage electrical service, parking lots, sidewalks, utilities, access road and site lighting.
Project includes:  Manufacturing Area, Warehouse Area, Lobby with Reception and Waiting Area, Conference Rooms, Executive Offices, Two Break Rooms, Open Office Area, Restrooms, Locker Rooms, Test Labs, Two Loading Docks and  Material Receiving Area, and Electrical, Mechanical and Telecommunications Rooms.
  • Shinhung Global Warehouse
    Shinhung Global Warehouse

    • Shinhung Global Warehouse

    Clarksville, TN

    This CM project involved the construction of an 84,000 SF pre-engineered metal building warehouse and a 3,500 SF Hazmat Storage Building, including site work and utilities.

    The project components included a conference room, guardhouse, lobby, and office space.
  • McNeilus Steel Phases I & II
    McNeilus Steel Phases I & II

    • McNeilus Steel Phases I & II

    Morristown, TN

    Phase I: This CM project involved the construction of a 90,000 SF design/build pre-engineered metal building manufacturing plant, including 4,500 SF of office space, on a two-acre site. The project included site work, utilities, sidewalks, parking, and loading dock areas.

    Phase II: This CM project involved the construction of a 95,000 SF design/build pre-engineered metal building addition to the existing manufacturing plant. The project included the construction of a new site loop road and stormwater detention pond.

    The Morristown McNeilus Steel plant fabricates metal parts for local OEMs in the Southeast.
  • Cannon Automotive
    Cannon Automotive

    • Cannon Automotive

    Cleveland, TN

    This metal stamping facility, serving the automotive industry, is the first facility constructed in the new Spring Branch Industrial Park in Cleveland, TN, and features a 220,000 SF manufacturing area. The project involved the fabrication and erection of a pre-engineered metal building with a standing seam roof and a combination of precast concrete panel and insulated metal panel walls.

    The process foundations for this project included significant pits and trenches for presses and a furnace. Additionally, the building is equipped with four overhead bridge cranes.

    The project also included approximately 14,000 SF of office space, constructed using masonry, conventional steel, TPO (thermoplastic polyolefin membrane) roofing, and storefront glass.
  • Denso Athens DMAT
    Denso Athens DMAT

    • Denso Athens DMAT

    Athens, TN

    Multiple projects totaling over 500,000 SF have been completed by Blaine Construction Corporation in phases over a 12-year period at the Denso Facility in Athens, TN. Project highlights at this automotive parts manufacturer include an Oxygen Sensor Plant, Engine Test Stand Facility and a Catalytic Converter, KILN Production Facilty.
  • Denso Maryville
    Denso Maryville

    • Denso Maryville

    Maryville , TN

    Multiple projects have been completed by Blaine Construction Corporation at the Denso Facility in Maryville, TN. Of the five projects for this state of the art automotive parts manufacturer, the most recent were a 127,000 SF expansion at the 201 Plant, and the 250,000 SF Plant 203.
  • Ardaugh Group
    Ardaugh Group

    • Ardaugh Group Can Manufacturing Plant

    Roanoke, VA

    This 543,380 SF facility is a Design-Build project led by Blaine in which an existing distribution facility was transformed into a steel can manufacturing facility that will produce 2 billion cans per year.

    Part of the building retrofit required that approximately 120,000 SF of slab be removed and replaced with a thicker reinforced slab that could support the requirements of the new manufacturing process. Along with Process related foundations and pits, a new 65,000 SF mezzanine was constructed within the building to support can conveyors, scrap conveyors, gas piping, compressed air, and 12 MW of power distributed to the manufacturing lines.  High end floor coatings, painting of steel, and color-coding of all piping will serve to reflect the high quality image of this food-grade facility.

    In addition to the up fit of the existing building, the project included various site development improvements such as an oxidizer pad, chemical unloading and containment area, steel coil unloading pier, upgraded high voltage electrical service, upgraded water, natural gas and sewer services, and a new parking lot and sidewalks.
  • Melaleuca
    Melaleuca

    • Melaleuca

    Knoxville, TN

    This project is a 230,000 SF manufacturing warehouse with an attached 20,000 SF office building and retail sales store. The warehouse building is constructed from tilt-up concrete panels with an eave height of forty five feet (each panel weighing over 100,000 lbs.). The office building façade is structural studs with brick and stone masonry. Two massive clock towers flank the employee’s entrance and sales store entrance. The building also includes a large viewing mezzanine which separates the warehouse and the sales office which allows customers to view their products being manufactured and packaged.

    The project also includes new parking lots for the retail store, loading dock paving and truck access drives. The new facility also, adjoins their existing facility with a 365 foot long above ground conveyor tunnel. The Melaleuca project was constructed during ongoing operations of their existing facility without any disruptions or project delays.
  • SL America
    SL America

    • SL America

    Clinton, TN

    The SL America Expansion is a fully sprinkled automotive parts manufacturing facility.  The expansion houses SL’s Exterior Lighting Process which produces parts for GM and Hyundai.  Four stairways provide access to the individual floors and five mezzanines. Construction of this facility also includes various site development improvements such as a new high voltage electrical service, parking lots, sidewalks, utilities, access road and site lighting.
    Project includes:  Manufacturing Area, Warehouse Area, Lobby with Reception and Waiting Area, Conference Rooms, Executive Offices, Two Break Rooms, Open Office Area, Restrooms, Locker Rooms, Test Labs, Two Loading Docks and  Material Receiving Area, and Electrical, Mechanical and Telecommunications Rooms.